Materials and Energy Balance in Metallurgical Process (Prof. S. C. Koria, IIT Kanpur) | Materials Science

Materials and Energy Balance in Metallurgical Process

Materials and Energy Balance in Metallurgical Process. Instructor: Prof. Satish Ch. Koria, Department of Material Science and Engineering, IIT Kanpur. This course provides an introduction to materials and heat balance. Topics covered in this course include: Relationship between energy balance, energy conservation and environment; Dimensions, units and conversion factors; Stoichiometry; Principles of calculations; Sampling and measurements. Principles of materials and energy balance; Laws of thermodynamics, Thermochemistry, and illustration of the concepts with suitable example, Fundamental Principles of metal extraction and refining and combustion, carbonization and gasification. Set up of material balance problems in mineral processing unit operations, Set up and illustration of energy balances in various unit processes like calcinations, sintering, roasting, smelting, converting, refining, gasification, carbonization. (from nptel.ac.in)

Introduction

Lecture 01 - Introduction

Lecture 02 - Measurement of Quantities

Lecture 03 - Exercises on Measurement of Quantities, Introduction to Stoichiometry

Lecture 04 - Stoichiometry Concept and Exercise

Lecture 05 - Exercise on Stoichiometry Concept and Introduction to Thermochemistry

Lecture 06 - Thermochemistry

Lecture 07 - Exercise on Thermochemistry

Lecture 08 - Errors in Measurements

Lecture 09 - Basics of Materials and Energy Balance

Lecture 10 - Introduction to Mineral Beneficiation

Lecture 11 - Materials Balance in Mineral Processing

Lecture 12 - Exercises in Mineral Processing

Lecture 13 - Calcination Concepts and Exercises

Lecture 14 - Pyromet Extraction Unit Processes

Lecture 15 - Predominance Area Diagram

Lecture 16 - Material Balance in Roasting; Illustration

Lecture 17 - Heat Balance in Roasting Illustration

Lecture 18 - Exercises on Roasting

Lecture 19 - Exercises on Roasting (cont.)

Lecture 20 - Smelting Matte Smelting

Lecture 21 - Exercise: Matte Smelting

Lecture 22 - Exercise: Matte Smelting (cont.)

Lecture 23 - Reduction Smelting

Lecture 24 - Lead Smelting Material Balance

Lecture 25 - Imperial Smelting Process

Lecture 26 - Introduction to Ironmaking

Lecture 27 - Coke Making

Lecture 28 - Ironmaking Fundamentals

Lecture 29 - Material and Heat Balance in Ironmaking

Lecture 30 - Material and Heat Balance in Ironmaking (cont.)

Lecture 31 - RIST Diagram

Lecture 32 - RIST Diagram (cont.)

Lecture 33 - Concepts in Converting

Lecture 34 - Exercise in Converting

Lecture 35 - Additional Topics: Melting in Cupola

Lecture 36 - Additional Topics: Gasification

Lecture 37 - Additional Topics: Material Balance in Gasification

Lecture 38 - Additional Topics: Industrial Furnaces

Lecture 39 - Energy Balance in Industrial Furnaces

Lecture 40 - Thoughts on Application of Energy Balance

References

Materials and Energy Balance in Metallurgical Process
Instructor: Prof. Satish Ch. Koria, Department of Material Science and Engineering, IIT Kanpur. This course provides an introduction to materials and heat balance.