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Surface Engineering for Corrosion and Wear Resistance Application

Surface Engineering for Corrosion and Wear Resistance Application. Instructors: Prof. Indranil Manna and Prof. Jyotsna Dutta Majumdar, Department of Metallurgical and Materials Engineering, IIT Kharagpur. Wear and corrosion are the major causes of degradation of engineering components for structural applications. Among different ways of minimizing the probability of failure of components by wear or corrosion or improving its lifetime is by optimum designing of surface, may be termed as surface engineering. However, the properties achieved on the surface depend on the techniques to be applied, process parameters to be chosen and the surface characteristics (surface roughness, microstructure and composition) achieved thereafter. The present course encompasses (a) a brief introduction to the wear and corrosion and their classification, (b) surface microstructure and composition required for combating different modes of wear and corrosion, (c) classification and scopes of surface engineering, (d) principle of different modes of surface engineering, process parameters, advantages and disadvantages, (e) characterization and testing of surfaces and (f) engineering applications of surface engineering techniques. The course will offer training to the engineering students pursuing studies in the UG and PG level from Metallurgical engineering, mechanical engineering, materials science, physics and chemistry. (from nptel.ac.in)

Introduction


Lecture 01 - Structure of Solids
Lecture 02 - Microstructure of Solids
Lecture 03 - Defects in Crystalline Solids
Lecture 04 - Surface and Surface Energy
Lecture 05 - Surface Properties due to Mechanical Activation
Lecture 06 - Surface Dependent Physical and Chemical Property
Lecture 07 - Surface Dependent Properties and Surface Initiated Degradation
Lecture 08 - Fatigue
Lecture 09 - Wear, Part I
Lecture 10 - Wear, Part II
Lecture 11 - Wear, Part III
Lecture 12 - Corrosion, Part I
Lecture 13 - Corrosion, Part II
Lecture 14 - Corrosion, Part III
Lecture 15 - Corrosion, Part IV
Lecture 16 - Corrosion, Part V
Lecture 17 - Classification of Surface Engineering
Lecture 18 - Strengthening of Metals
Lecture 19 - Strengthening of Non-Metals
Lecture 20 - Diffusive Transformation in Steel
Lecture 21 - Non-Diffusive Transformation in Steel
Lecture 22 - Shot Peening
Lecture 23 - Shot Peening and Rolling
Lecture 24 - Flame Hardening and Induction Hardening
Lecture 25 - Case Carburizing
Lecture 26 - Liquid Carburizing and Gas Carburizing
Lecture 27 - Gas Nitriding
Lecture 28 - Liquid and Salt Bath Nitriding
Lecture 29 - Plasma Nitriding and Ion Implantation
Lecture 30 - Heat Treatment after Carburizing and Nitriding
Lecture 31 - Diffusion Coating Principle
Lecture 32 - Diffusion Coating Processes
Lecture 33 - Thick Coating by Cladding
Lecture 34 - High Temperature Degradation
Lecture 35 - Corrosion Prevention
Lecture 36 - Chemical Conversion Coating
Lecture 37 - Electroconversion Coating
Lecture 38 - Electro and Electroless Deposition Process
Lecture 39 - Hot Dipping
Lecture 40 - Hot Dipping (cont.)
Lecture 41 - Thermal Spray Deposition, Part I
Lecture 42 - Thermal Spray Deposition, Part II
Lecture 43 - Thermal Spray Deposition, Part III
Lecture 44 - Thermal Spray Deposition, Part IV
Lecture 45 - Physical Vapor Deposition (PVD)
Lecture 46 - Sputtering
Lecture 47 - Chemical Vapor Deposition (CVD)
Lecture 48 - Composite Coating
Lecture 49 - Ion Implantation
Lecture 50 - Ion Implantation (cont.)
Lecture 51 - Electron Beam Welding
Lecture 52 - Electron Beam Surface Engineering
Lecture 53 - Laser Materials Processing: Introduction
Lecture 54 - Laser Assisted Materials Processing: Processes
Lecture 55 - Laser Surface Engineering: Hardening and Melting
Lecture 56 - Laser Surface Engineering with Laser Surface Hardening and Laser Surface Melting
Lecture 57 - Laser Surface Alloying
Lecture 58 - Laser Surface Cladding

References
Surface Engineering for Corrosion and Wear Resistance Application
Instructors: Prof. Indranil Manna and Prof. Jyotsna Dutta Majumdar, Department of Metallurgical and Materials Engineering, IIT Kharagpur. Wear and corrosion are the major causes of degradation of engineering components for structural applications.