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Machinery Fault Diagnosis and Signal Processing

Machinery Fault Diagnosis and Signal Processing (2018). Instructor: Prof. A. R. Mohanty, Department of Mechanical Engineering, IIT Kharagpur. Machinery Condition Monitoring is gaining importance worldwide due to its cost benefit to the industries in large in the long run. This course will introduce students/faculty/industry professionals to the basics of machinery condition monitoring, including an introduction to signal processing and fault diagnostics techniques. The techniques of vibration monitoring, wear and debris analysis, motor current signature analysis, thermography and few non-destructive test techniques as used in condition based monitoring will be discussed. Few case studies will also be discussed. (from nptel.ac.in)

Lecture 53 - Radiography, Dye Penetrant Tests


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Lecture 01 - Introduction
Lecture 02 - Maintenance Principles
Lecture 03 - FMECA
Lecture 04 - Fault Diagnostics and Prognostics
Lecture 05 - Machine Learning in CBM
Lecture 06 - Basics of Vibration
Lecture 07 - Free and Forced Response
Lecture 08 - Vibration and Shock Isolation
Lecture 09 - Rotordynamics
Lecture 10 - Practical Examples of Vibration
Lecture 11 - Time Domain Analysis
Lecture 12 - Frequency Domain Analysis
Lecture 13 - Non Stationary Signal Analysis
Lecture 14 - Modulation and Beats
Lecture 15 - Orbit and Order Analysis
Lecture 16 - Computer Aided Data Acquisition
Lecture 17 - Wireless Data Acquisition
Lecture 18 - Data Recording
Lecture 19 - Cepstrum Analysis
Lecture 20 - Hilbert Transform in Condition Monitoring
Lecture 21 - Introduction to MATLAB
Lecture 22 - Signal Processing using MATLAB
Lecture 23 - Numericals in Signal Processing and Data Acquisition
Lecture 24 - Signal Heterodyning
Lecture 25 - Practical Signals
Lecture 26 - Basics of Instrumentation
Lecture 27 - Signal Conditioning and Filtering
Lecture 28 - Errors in Measurements
Lecture 29 - Dynamic Range and Frequency Response
Lecture 30 - Overview of Transducers for CBM
Lecture 31 - Accelerometers
Lecture 32 - Vibration Monitoring
Lecture 33 - Rotational Speed Measurements
Lecture 34 - Basics of Noise
Lecture 35 - Noise Monitoring: Noise Standards, Human Hearing
Lecture 36 - Introduction to Faults in Rotating Machines
Lecture 37 - Unbalance Detection
Lecture 38 - Field Balancing
Lecture 39 - Misalignment
Lecture 40 - Crack and Looseness
Lecture 41 - Journal and Antifriction Bearings
Lecture 42 - Gears
Lecture 43 - Pumps and Cavitation
Lecture 44 - IC Engines
Lecture 45 - Machinery Diagnostic Chart
Lecture 46 - Principles of Motor Current Signature Analysis
Lecture 47 - Faults in Electrical Machines
Lecture 48 - Thermography
Lecture 49 - Wear Debris Analysis
Lecture 50 - Oil Analysis
Lecture 51 - Ultrasonics
Lecture 52 - Eddy Current and Acoustic Emission
Lecture 53 - Radiography, Dye Penetrant Tests
Lecture 54 - Tool Condition Monitoring
Lecture 55 - Experimental Modal Analysis
Lecture 56 - Introduction to Failure Analysis
Lecture 57 - Railway Locomotive Noise and Vibration Monitoring
Lecture 58 - Paper Mill Vibration Monitoring
Lecture 59 - Overview of CBM Facilities
Lecture 60 - Future of Condition based Monitoring